Mobile port crane simulator

Comprehensive simulator for specialized training of port mobile crane operators.

The crane is modeled after Konecranes Gottwald ESP.8

functionalities:

Quay maneuvering

Train operators to efficiently perform precise maneuvers on the quay, accounting for limited space and obstacles typically found in port environments.

Driving on the quay

Practice safe and controlled movement of the crane along the quay, with attention to speed, braking, and navigation around other port activities.

Switching between driving and lifting modes

Guide operators through seamless transitions between driving and crane operation modes, emphasizing safety and mechanical stability during shifts.

Load selection and handling

Allow operators to practice with different types of cargo (i.e., sand, coal, big bags, pipes) to master load-specific handling techniques and weight distribution.

Ship-to-quay and quay-to-ship loading

Simulate realistic loading and unloading operations between the ship and quay, focusing on accuracy, speed, and coordination.

Train loading via funnel

Train operators in loading bulk materials onto trains using funnels, ensuring correct funnel positioning and even distribution of materials.

Bulk cargo distribution in the hold

Teach even distribution of bulk materials within the ship’s hold to prevent imbalance, reduce shifting risks, and optimize storage space.

Handling dangerous situations

Prepare operators for emergency scenarios, such as broken cables, overloads, or crane instability, with appropriate response procedures for safe resolution.

max load 150 tonnes

Train with loads up to 150 t.

"Perun" VR simulator

Instructor’s position

The instructor’s station is an integral part of the simulator, allowing for monitoring the training from the perspective of the trainee or a drone camera. It enables the instructor to set and track exercise progress, adjust weather conditions, and create emergency situations.

Student management, results analysis

The Perun simulator is equipped with a student and instructor management system. Instructors can evaluate and comment on trainee exercises, but the system also automatically assesses exercises, generates reports, and records video footage of the training sessions.

scene editor

The scene editor provides greater flexibility than pre-prepared exercises in the simulation. This extension of the simulator allows instructors to create custom scenarios using a variety of elements, loads, vehicles, and characters. It enables the development of tailored exercises and training programs.

„multiplayer” module

This module enables simultaneous training on multiple machines within the same environment. Operators can perform procedures that require collaboration, such as two cranes synchronously lifting a single load. This extension allows operators to virtually practice complex tasks that necessitate teamwork.

Recommended simulation platforms

Simulation in VR technology

Full immersion in virtual reality (VR) for realistic training.

A platform integrated with a VR application

Two or three degrees of freedom, allowing every movement of the machine in the VR application to be mirrored on the platform, enabling the trainee to feel the machine's movements.

full immersion

A sense of depth provided by VR goggles, actuators, and highly realistic graphics.

Versatility

One platform for various machines, with the ability to easily reconfigure for different machines.

mobility

A lightweight, easily transportable platform on wheels that allows for quick and convenient setup and teardown.

Interchangeable panels with control levers

Component swapping without tools during operation (Hot Swap), allowing for quick adaptation to any machine through interchangeable parts. The platform is equipped with original components from real machines.

Two mobile port cranes lifting a rotator blade

why it's worth it?

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increasing safety

The simulator allows for training in a safe, controlled environment, eliminating the risks associated with real port operations.

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realistic experience

With advanced 3D modeling and sound design, the training is highly realistic, which enhances participant engagement and learning effectiveness.

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training flexibility

The simulator offers the ability to train under various weather conditions and with different loads, enhancing the versatility and adaptability of the training.

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savings

Investing in a simulator eliminates the need to rent real vehicles for training, significantly reducing costs related to equipment maintenance and operation. It also allows for more frequent and flexible training sessions.

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Reducing the cost of errors

Through simulations of various emergency situations, trainees learn to handle problems without incurring costly errors in real-world operations.

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Monitoring and analyzing progress

The software for generating reports and maintaining a student database enables precise tracking of progress and results, allowing for effective training management and optimization of educational programs.

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Improving operator skills

Regular training in virtual reality helps refine skills and techniques for operating vehicles, thereby increasing operational efficiency.

Want to learn more about the simulator? Contact us!